General Technical Specifications for all single BLT transducers
- Design: Sandwich piezoceramic transducer.
- Piezoceramics: Equivalent or superior to PZT-8 or Sonox P8 types.
- Piezoceramic diameters: 35, 38, and 50 mm (for different powers).
- Power ranges: From 50 W up to 200 W continuous RMS ultrasonic power (out of this range acceptable on request).
- Operating frequencies: From 20 kHz to 60 kHz (other freqencies available on request ).
- Multiple frequency operation: All transducer models can also be driven on several resonant frequencies (on natural, lowest resonance, or on several higher harmonics and oscillating modes).
- Resonance type:Operating in series or parallel resonance possible (depending on ultrasonic generator and matching).
- Mechanical quality factor: Between 700 and 1000, both in the series and parallel resonance (higher upon request).
- Front emitting mass: The highest available aircraft grade aluminum.
- Back mass: Stainless steel.
- Central bolt: The highest available aircraft grade.
- Electrodes (modifiable on request): Special nickel alloy - non-corrosive, high thermal and electro conductive alloy (having very low surface friction).
- Sealing: External surfaces of piezoceramics are protected against moisture and humidity by silicone coating.
- Recommended use (BLTC): Ready for adhesive bonding/bolting fixation to a cleaning tank (modifiable upon request).
- Applications (BLTC): Easy applicable for ultrasonic cleaning, liquid processing, and similar applications.
Special Options (BLTC)
- Any custom design is acceptable, based on different resonant frequency, different geometry, given drawings, given model, different metals, or given description.
- An optimized copy of any existing transducer can be produced, offering identical or superior performance to the manufacturer's original, and produced in the shortest possible time (between 1 and 3 weeks ready for delivery and mass production).
- Small orders acceptable.
Example of a custom made cleaning transducer (BLTC)
Characteristics:
- fs = 25 kHz (=) series resonant frequency
- Cinp (at 1 kHz) = 3.7 nF
- Amplitude (peak-to-peak, sinusoidal): up to 10µm (depending on resonant mode, acoustic coupling and loading conditions)
- 100 W continuous RMS power when bonded/bolted to the cleaning vessel (fs = constant)
- 50 to 75 W continuous RMS in a large frequency sweeping (fs = fso ±10% of fso)
- 200 W, maximal (peak) power with sinusoidal (low frequency) amplitude modulation (fs=constant)
Note - For planning and calculation of (technological) cleaning conditions, the continuous operating power of the transducer should be considered as: P = 100W. This is the most conservative approach for the benefit of the end user.
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General Technical Specifications for all submersible transducers
- Stainless steel: SS-304 and/or SS-316 L
- Thickness: 2, 2.5, and 3 mm.
- ProtectionAdditional external surface protection (against erosion and cavitation) with hard chromium plating (for SS-304).
- Cable: Professionally protected (HF, flexible, stainless steel screened + PTFE).
- Power: Average ultrasonic emitting surface power density on the front emitting plate is between 0.5 and 2 Watts per cm2 (upon request)
- Active surface: Front emitting surface covered by 30% to 60% by bonded/bolted transducers (depending on requested output power).
- Noise: Low acoustical noise emission.
- Transducer type: Any transducer type can be installed inside of submersible box
- Multiple frequency operation: All submersible transducer models can also be driven on several resonant frequencies (on natural, lowest resonance, on several higher harmonics, as well as in multi frequency, large sweeping mode).
- Sweep-mode Power: Calculated (technological) power based on emitting power in a large frequency sweeping.
- Tests: All units pressure-tested.
Special Options (Submersible)
- Any custom design of submersible transducer is acceptable, whether based on different frequency, different geometry, given drawings, given model, or given description. All dimensions acceptable - specify L x B x H.
- An optimized copy of any existing transducer can be produced, offering identical or superior performance to the manufacturer's original, and produced in the shortest possible time (between 1 and 3 weeks ready for delivery and mass production).
- Small orders acceptable.
Example of a submersible transducer
Characteristics:
- L x B x H = 450 x 305 x 90 mm
- Stainless steel: 304 or 316 L, 2.5 mm.
- Hard chromium plated, in addition (for SS-304).
- Installed 15 pcs. of the transducer
- 25 kHz, series operating frequency.
- 1500 Watts, continuous emitting RMS power, on a stable (resonant) frequency.
- 750 Watts, continuous emitting RMS power, in a large frequency sweeping.
- 3000 Watts, maximal (peak) power with sinusoidal amplitude modulation on a stable (resonant) frequency.
For planning and calculation of (technological) cleaning conditions, the continuous operating power should be considered as: P = 750W. This is the most conservative approach, with a large maximal power margin, for the benefit of the end user.
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